Mechanical Design Engineer
Kepler Communications
Key Responsibilities:
- Develop mechanical solutions for spacecraft and satellite subsystems from initial concept through to flight qualification
- Design and evaluate thermal and structural solutions using robust simulation models, supported by appropriate analysis tools and calculations
- Demonstrate and document margins of safety against system requirements (e.g. component temperature limits, vibration, static loading, thermal cycling)
- Create parts and assemblies, leveraging CAD tools to draft mechanical drawings for both production and interface control
- Work closely with other cross-functional engineering teams (RF, electrical, systems, etc.) to develop full product solutions
- Define verification methods and success criteria, including plans to mitigate technical risks through both simulation and physical testing
- Own prototype build and test to generate design feedback and correlate simulation models
- Act as peer or lead reviewer providing technical oversite or subject matter expertise on other active designs
Required Skills & Qualifications:
- 5+ years of relevant mechanical design experience
- Bachelor's degree in mechanical engineering, mechatronics engineering, or equivalent
- Strong understanding of design principles for heat transfer, temperature control, statics, and dynamics
- Experience in verifying designs through Finite Element Analysis and testing
- Experience with one or more CAD tools (Onshape, Creo, Solidworks, etc.)
- Understanding of Design for Manufacturing practices
- Strong communication and documentation skills working in a multidisciplinary team
- Comfortable in an R&D lab environment
- Comfortable using basic hand and power tools
Bonus Points:
- Experience using Simcenter 3D, Simcenter/NX NASTRAN, Simcenter 3D Space Systems Thermal, etc.
- Experience in spacecraft/satellite level thermal and structural analysis and qualification
- Familiarity with ESA ECSS or NASA thermal and structural standards
- P.Eng. eligibility